Jonathan Bellarby

Completions Design Course

Jonathan Bellarby

This course is focused at taking a basic awareness of wells and completions and expanding it to cover the design process and all the key decisions that are made in completion design from the various reservoir completions to the upper completion and associated threats and opportunities. The focus is on the overall design rather than the detail of completion equipment from specific vendors. It assumes some knowledge of general well intervention methods (slickline, coiled tubing, etc.), but does not significantly expand this knowledge. The course covers land, platform and subsea wells.Read more...

The course covers:
·        Types and configurations of completions.
·        The completion design process.
·        Inflow performance, skin and formation damage.
·        Perforating; selection, deployment and interface with rest of completion.
·        Stimulation and impact on completion and flow performance with coverage of modern horizontal multifrac tools.
·        Open hole, non-sand control completions including open hole packers and horizontal well clean up.
·        Sand control; when do you need it, basic types and selection guidelines. Includes standalone screens, ICDs, various gravel packing techniques, frac packs and expandable screens.
·        Tubing sizing, flow estimation and liquid loading.
·        Artificial lift; types and selection criteria, interface with drilling, reservoir and facilities. Design of gas lift and ESPs included.
·        Production chemistry impacts on completion, prevention and removal (scales, wax, asphaltene, hydrates, and souring).
·        Metallurgy, corrosion, and erosion; metal types and selection of.
·        Elastomers and plastics; types and selection of.
·        Tubing stress analysis; picking the grade and weight of tubing, plus selection criteria for packers and expansion devices. Interface between tubing stress analysis and casing design.
·        Completion equipment; basic types of equipment, reliability and selection criteria for each (tree, safety valve, mandrel, packers, expansion devices etc.)
·        Completion installation; importance of wellbore clean-out, function and types of brines, pointers for efficient completion installation.
·        Non-conventional wells; types and when / where to use them (multilaterals, smart (intelligent) wells and also SAGD, CO2 sequestration, CBM, etc.)

Course Approach The course is based on the book Well Completion Design. Over 700 pages and in full colour, this book is published by Elsevier. The course has a mixture of lectures, case studies, videos and experiments.

This course (in various forms) has been run over 200 times around the world for over 40 clients and 40 countries. The course has evolved over 20 years and is maintained up-to-date by the trainers being Completion consultants.

Who It’s For

• Completion and production engineers

• Drilling, reservoir and well-integrity engineers

• Subsurface and facilities professionals supporting completions

• Engineers responsible for well design, installation or operations

What You Will Learn

• Select reservoir and upper-completion configurations

• Evaluate tubing performance and artificial-lift requirements

• Mitigate chemistry, material and mechanical failure risks

• Integrate equipment, barriers and installation across well life

Why It Works

• Connects decisions across the reservoir-to-surface system

• Uses engineering principles, case studies and design examples

• Emphasizes multidisciplinary interfaces and lifecycle reliability

• Focuses on practical selection criteria, risks and trade-offs

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Course contents

Chapter 2 - Completion Philosophy

  • 02-01 - Completion Philosophy (16 min.) Quiz
  • 02-02 - Completion Types (20 min.) Quiz

Chapter 3 - Reservoir Completion

  • 03-01 - Well Productivity Introduction (8 min.) Quiz
  • 03-02 - Darcy Radial Flow (13 min.) Quiz
  • 03-03 - Reservoir Pressure Drops (12 min.) Quiz
  • 03-04 - Inflow Performance Case Study (8 min.) Quiz
  • 03-05 - Skin - Predict & Measure (12 min.) Quiz
  • 03-06 - Formation Damage (11 min.) Quiz
  • 03-07 - Wellbore Geometry Induced Skin (14 min.) Quiz
  • 03-08 - Perforating (16 min.) Quiz
  • 03-09 - Perforating Design (14 min.) Quiz
  • 03-10 - Gun Deployment (15 min.) Quiz
  • 03-11 - Perforating Underbalance (15 min.) Quiz
  • 03-12 - Perforating Case Study (8 min.) Quiz
  • 03-13 - Stimulation (15 min.) Quiz
  • 03-14 - Optimising Fracture Geometry (15 min.) Quiz
  • 03-15 - Generating Fracture Length and Width (9 min.) Quiz
  • 03-16 - Fracturing Inclined Wells and Multi-Fracturing (13 min.) Quiz
  • 03-17 - Plug & Perf (11 min.) Quiz
  • 03-18 - Open Hole and Sleeve Type Fracturing (18 min.) Quiz
  • 03-19 - High Angle Well Fracturing Case Study (8 min.) Quiz
  • 03-20 - Acid Treatments (13 min.) Quiz
  • 03-21 - Acid Fracturing Case Study (8 min.) Quiz
  • 03-22 - Open Hole Completions (non-stimulated, non-sand control) (14 min.) Quiz
  • 03-23 - Downhole Flow Control (10 min.) Quiz
  • 03-24 - Downhole Flow Control Sleeves (15 min.) Quiz
  • 03-25 - Multilaterals (6 min.) Quiz
  • 03-26 - Dual Purpose Wells (9 min.) Quiz

Chapter 4 - Sand Control

  • 04-01 - Sand Control (13 min.) Quiz
  • 04-02 - Sand Production Prediction (16 min.) Quiz
  • 04-03 - Rock Stresses and Failure Criteria (12 min.) Quiz
  • 04-04 - Sand Mitigation Without Screens (Sand Management) (9 min.) Quiz
  • 04-05 - Particle Size Analysis (18 min.) Quiz
  • 04-06 - Screens (8 min.) Quiz
  • 04-07 - Stand Alone Screens (12 min.) Quiz
  • 04-08 - Inflow Control Devices (ICDs) (20 min.) Quiz
  • 04-09 - ICD Types and Geometries (3 min.) Quiz
  • 04-10 - Standalone Screens Sizing (7 min.) Quiz
  • 04-11 - Gravel Packs (13 min.) Quiz
  • 04-12 - Circulating Packs (13 min.) Quiz
  • 04-13 - Alternate Path (Squeeze) Packing (10 min.) Quiz
  • 04-14 - Cased Hole Gravel Packs (13 min.) Quiz
  • 04-15 - Frac Packs (13 min.) Quiz
  • 04-16 - Expandable Screens (16 min.) Quiz
  • 04-17 - Sand Consolidation (4 min.) Quiz
  • 04-18 - Water Injectors (7 min.) Quiz

Chapter 5 - Tubing Performance

  • 05-01 - Tubing Performance - Fluid Characterisation - PVT (13 min.) Quiz
  • 05-02 - Multiphase Flow (15 min.) Quiz
  • 05-03 - Pressure Drop Calculations (19 min.) Quiz
  • 05-04 - Tubing Sizing (15 min.) Quiz
  • 05-05 - Nodal Analysis And The Optimum Tubing Size (14 min.) Quiz
  • 05-06 - Lazy And Cyclic Wells (7 min.) Quiz
  • 05-07 - Deliquification (12 min.) Quiz
  • 05-08 - Carbon Capture Well Design (11 min.) Quiz

Chapter 6 - Artificial Lift

  • 06-01 - Gas Lift (12 min.) Quiz
  • 06-02 - Single Valve Designs And Tubing Pressure Operated Unloading Valves (12 min.) Quiz
  • 06-03 - Casing Pressure Operated Unloading Valves (17 min.) Quiz
  • 06-04 - Gas Lift Completion Equipment And Optimisation (11 min.) Quiz
  • 06-05 - ESP Pump Design And Selection (14 min.) Quiz
  • 06-06 - ESP Motor And Cables (14 min.) Quiz
  • 06-07 - ESP Reliability and Workovers (13 min.) Quiz
  • 06-08 - HSPs and Jet Pumps (10 min.) Quiz
  • 06-09 - PCPs and Sucker Rod Pumps (11 min.) Quiz

Chapter 7 - Production Chemistry

  • 07-01 - Production Chemistry (10 min.) Quiz
  • 07-02 - Scales and Carbonate Scales (13 min.) Quiz
  • 07-03 - Sulphate Scales (10 min.) Quiz
  • 07-04 - Scale Management (11 min.) Quiz
  • 07-05 - Wax and Asphaltenes (12 min.) Quiz
  • 07-06 - Hydrates (15 min.) Quiz
  • 07-07 - Souring (7 min.) Quiz

Chapter 8 - Material Selection

  • 08-01 - Metals (14 min.) Quiz
  • 08-02 - Corrosion Resistant Alloys (8 min.) Quiz
  • 08-03 - Corrosion (12 min.) Quiz
  • 08-04 - H₂S Induced Corrosion (13 min.) Quiz
  • 08-05 - Water Injectors and Corrosion (8 min.) Quiz
  • 08-06 - Elastomers and Plastics (11 min.) Quiz

Chapter 9 - Tubing Stress

  • 09-01 - Stress Analysis (16 min.) Quiz
  • 09-02 - Axial Loads on Tubing (13 min.) Quiz
  • 09-03 - Bending and Buckling (14 min.) Quiz
  • 09-04 - Burst, Collapse and Triaxial Stresses (12 min.) Quiz
  • 09-05 - Safety Factors, Design Factors And Load Cases (11 min.) Quiz
  • 09-06 - Packers and Connections (17 min.) Quiz

Chapter 10 - Completion Equipment

  • 10-01 - Completion Equipment (5 min.) Quiz
  • 10-02 - Wellheads, Trees And Hangers (14 min.) Quiz
  • 10-03 - Tree Types (13 min.) Quiz
  • 10-04 - Downhole Safety Valves (16 min.) Quiz
  • 10-05 - Downhole Safety Valve Regulations (6 min.) Quiz
  • 10-06 - Packers (16 min.) Quiz
  • 10-07 - Tailpipe and Wireline Entry Guide (7 min.) Quiz
  • 10-08 - Barrier Valves (10 min.) Quiz
  • 10-09 - Sleeves, Mandrels and Gauges (11 min.) Quiz
  • 10-10 - Nipples and Bridge Plugs (8 min.) Quiz
  • 10-11 - Control Lines, Clamps and Crossovers (12 min.) Quiz

Chapter 11 - Completion Installation

  • 11-01 - Wellbore Cleanout (11 min.) Quiz
  • 11-02 - Fluid Filtration (10 min.) Quiz
  • 11-03 - Brines (11 min.) Quiz
  • 11-04 - Tubular Preparation and Running (13 min.) Quiz

Chapter 12 - Conclusions

  • 12-01 - Course Wrap-Up (6 min.) Quiz